Quality Process
Quality Process
Management and employees at Cast & Alloys are committed to Quality. For us Quality
is about exceeding customer expectations on the product we deliver. We take great
pride in the parts we produce, and the relationships we have with our customers. We
collaborate closely with our customers right from the development phase, which helps
us to understand their needs on Quality, Quantity, Finish and Delivery. This
information from the customer is effectively communicated through the Quality
Management System employed and is always available to the development,
production, and quality teams.
Our quality management system is accredited to ISO 9001 : 2015, IATF 16949 : 2016,
VDA 6.3, ISO 14001 : 2015 and ISO 45001 : 2015. We constantly strive to employ the
most effective Quality Management system recognized and practiced globally. It is for
our strong quality commitment that we are preferred Aluminum Foundry and Forge
shop. We welcome customers to visit our premises and audit our processes.
Quality Process
Management and employees at Cast & Alloys are committed to Quality. For us Quality
is about exceeding customer expectations on the product we deliver. We take great
pride in the parts we produce, and the relationships we have with our customers. We
collaborate closely with our customers right from the development phase, which helps
us to understand their needs on Quality, Quantity, Finish and Delivery. This
information from the customer is effectively communicated through the Quality
Management System employed and is always available to the development,
production, and quality teams.
Our quality management system is accredited to ISO 9001 : 2015, IATF 16949 : 2016,
VDA 6.3, ISO 14001 : 2015 and ISO 45001 : 2015. We constantly strive to employ the
most effective Quality Management system recognized and practiced globally. It is for
our strong quality commitment that we are preferred Aluminum Foundry and Forge
shop. We welcome customers to visit our premises and audit our processes.
Regular participation in Quality and Quality Management System seminars online and
in-house comprehensive staff training are key to our robust quality system. All
members of our team are not only educated in the technical skills needed for the
operations they perform, but also in the customer requirements of each part which
they produce. This improves their understanding of the application, and the critical
features of the parts they are producing. We recognize the importance of the
contribution of every member of the team in our success, and that of our customers.
Robust Quality Management System results in Top Quality Product.
Quality Asset & Capabilities
We have complete foundry, forging and machining infrastructure that permits
development of complex
parts holding tight tolerances, and parts that areaesthetically critical.
parts holding tight tolerances, and parts that areaesthetically critical.
Spectromax – Germany
Spectrometer
All incoming lots of aluminum alloy ingots, forging billets and foundry melts are
checked for alloy composition with Optical Emission Spectrometer from Spectromax
Germany. Only conforming material or melts are accepted and permitted to be used
for further production of castings and forgings.
Carl Zeiss Germany
CMM
Geometrical tolerances and cross references are checked using 3 Coordinate
Measuring Machine – CMM. Carl Zeiss – Contura G2 having table size of 1000 x 700 x
600 with a range of probes including angular probe, are used for scanning and
measuring.
Computerised Tensile Testing
The cast and forged parts are checked for Tensile using Computerized UTM which
provides accurate Tensile and Elongation results. ASTM Standard specified test bars
are used for inspection.
Digital Brinell Hardness Tester
Hardness Tester is used for precise Hardness Measurement of cast and forged
components after heat treatment.
Mahr Surf - Germany
Contour Tracer
Contour Tracer precisely traces and measures intricate profiles, radius, tapers,
chamfers, depth etc., within an accuracy of 0.0025mm.
Mahr Surf Germany.
Surface Roughness Tester
Critical surface finishes on machines surfaces are measured with Mahr Surface Finish
Tester giving Ra, Rz, Ry, Rb finish levels.
Mikronix Gauges Pvt. Ltd. – India.
Online SPC Gauging
Online air – electronic gauging with SPC software is used to precisely measure the part
and capture data, defining accurately the Cp – CpK value of measurement. This
production measurement system is used on shopfloor to measure parts that hold very
tight tolerances and need 100% traceability.
Air Electronic Read Out System
All precisely machined bores, which are machined within a tolerance band under
0.010mm are measured with air plug gauge and air electronic gauging, having a
measurement accuracy of 0.001mm. The readout system have tri colour indication,
Green – OK, Red – Rejection and Yellow – Rework.
Salt Spray Test Chamber
PLC Controlled salt spray test chamber is used to check the salt spray life of anodized
and power coated parts. This machine confirms to ASTM Standard.
Q – Gate (Quality Gate)
100% Visual Inspection is done at Q – Gate at the final packing stage, which ensures
that every part despatched conforms to customer quality requirements. Customer
Quality concern by means of Visual Aid is displayed on the Q-Gate. Inspectors are
provided product specific training thus ensuring Zero defect parts from being shipped
to the customer.
Flaw Detection
ULTRASONIC FLAW DETECTION TESTER
- Able to measures flaws in incoming raw material, including extrusions used for forging aluminum parts.
- It effectively identifies voids, hairline cracks, or inclusions present in the raw material.
- The device can store measurement readings and provide traceability to the customer.
- It is a reliable, fast, and accurate tool for inspecting incoming raw materials.
FLUORESCENT PARTICLE INSPECTION - FPI
- Ordered – semi automatic f.p.i. line.
- For checking surfacial cracks or defects on aluminium forgings.
- Line capable of bulk inspection.
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